Global Art Gifts Co., Ltd.
Global Art Gifts Co., Ltd.
One of the few manufacturers that has a design team

Manufacturing process of metal badge

The hardware badge material is usually used as a special commemorative medal, which is characterized by mellow, high-end, especially red copper texture. Gold badges are high-quality products in badges and are usually issued in limited quantities for special commemorative events. The badge made of iron material is thin, fine workmanship, accurate color matching, bright surface and not easy to corrode. Let’s take a look at the production process of metal badges with badge manufacturers.

In the production process of metal badge manufacturers, every process is very important, such as drawings. Even simple lines are very important. This is the first step in badge production, and subsequent work is based on this. You even need to align the artwork. If these lines are missing and subsequent personnel cannot find these lines, they are all discarded. Pay special attention to the alignment of the mold position when stamping. The polishing quality cannot be ignored. It must be thrown until it is suitable. This is also very important, especially for gold plating. The time must be controlled during electroplating, otherwise the chromatic aberration will easily occur. The follow-up work is coloring, just like a human face. This is usually a manual operation and requires skilled employees. By operating it, you can avoid the color on some impurities, bottoming phenomenon and other problems. After completing the above process, the badge can be packaged. The specific process flow includes:

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  1. Badge manufacturer: design badge artwork. If you want to generate 3D badge renderings, and you need the support of 3DMax and other software. The color system can better match colors and reduce color difference.
  2. Badge manufacturers: manufacture badge molds. The manuscript designed on the computer is used to remove the missing colors. The manuscript is made of the color of the corners to reveal the concave and convex metal corners. It is printed on the sulfuric acid paper with a certain ratio using a photosensitive agent. The engraving template is made with ink, and then the engraving machine is used template. After the carving is completed, the model needs to be heat treated to increase the hardness of the mold.
  3. Badge manufacturers: suppression. Place the badge mold equipment that is often heat-treated on the press table, and then transfer the pattern to copper or iron plates and other different badge manufacturing materials.
  4. Badge manufacturer: punching material. Use the pre-made die, press the object according to its shape, and use the punch to flush the object off.
  5. Badge manufacturer: polishing. Put the perforated items into the polishing machine for polishing to remove the perforated burrs and improve the brightness of the badge.
  6. Badge manufacturers: Weld badge accessories, and weld the back of the product to badge specification accessories.
  7. Electroplating and coloring the badge. According to customer requirements, the badge can be electroplated, which can be gold-plated, silver-plated, nickel-plated, copper-plated, etc., and then the badge is colored, finished color and high-temperature baking to enhance the color fastness.

 

  • www.linkedin.com/in/alieen-custommedals

    Alieen Jia: 

    Alieen is an expert who helps event industry leaders around the world customize MEDALS. And has rich experience in hot-selling badges & challenge coins.


  • Post time: Dec-23-2020